This study proposes an efficient way to utilize all the chemical components of the basic oxygen fttrnace (BOF) slag to prepare high value-added glass-ceramics. A molten modified BOF slag was converted from the melting BOF slag by reducing it and separating out iron component in it, and the modified BOF slag was then quenched in water to form glasses with different basicities. The glasses were subsequently sintered in the temperature range of 600-1000℃ in air or nitrogen atmosphere for 1 h. The effects of different atmospheres on the physical and mechanical properties of sintered samples were studied by using differential scanning calorimetry (DSC), X-ray diffraction (XRD) and scanning electron microscopy (SEM) and by conducting experiment on evaluating the sintering shrinkage, water absorption and bulk density. It is found that the kinetics of the sintering process is significantly affected by sintering atmosphere. In particular, compared with sintering in air atmosphere, sintering in N2 atmosphere promotes the synergistic growth of pyroxene and melilite crystalline phases, which can contribute to better mechanical properties and denser microstructure.
Wen-bin DaiYu LiDa-qiang CangYuan-yuan ZhouYong Fan
Electrolytic manganese residue (EMR) is generated from electrolytic manganese metal (EMM) indus- try, and its disposal is currently a serious problem in China. The EMR were calcined in the interval 100-900 ℃ to enhance their pozzolanic activity and characterized by the differential thermal analysis-thermogravimetry (TG- DTA), X-ray diffraction (XRD), infra-red (IR) and chemical analysis techniques with the aim to correlate phase transitions and structural features with the pozzolanic activity of calcined EMR. From the phase analysis and compressive strength results, it is found that the EMR calcined within 700--800℃ had the best pozzolanic activity due to the decomposition of poorly-crystallized CaSO4 under the reducing ambient created by the decomposition of (NH4)2SO4. The appearance of reactive CaO mainly contributes to the good pozzolanic activity of EMR cal- cined within 700--800℃. The crystallinity of MnaO4 increases leading an unfavourable effect on the pozzolanic behaviour of EMR calcined at 900℃. The developed pozzolanic material containing 30% (mass fraction) EMR possesses compressive strength properties at a level similar to 42.5# normal Portland cement, in the range of 41.5--50.5 MPa. Besides, leaching results show that EMR blend cement pastes have excellent effect on the solidi- fication of heavy metals.